Activewear Sports Bras
High-impact and low-impact sports bras engineered with 4-way stretch compression nylon/spandex, racerback cuts, removable pads, and moisture-wicking mesh linings.
Full-package bra manufacturing for emerging and premium intimate apparel brands: tech pack engineering, cup grading, sampling, low MOQ production, and private label customization.
Affix Apparel is a specialized custom bra manufacturer engineering high-performance sports bras, wire-free bralettes, molded contour bras, and luxury lace intimate wear. Unlike standard apparel manufacturing, bra production requires strict dimensional accuracy, ergonomic support, and specialized elastic tension control. We combine advanced pattern drafting with skin-safe, OEKO-TEX certified textiles to produce bras that deliver long-lasting shape retention, maximum comfort, and premium brand value.
Our integrated factory facility manages every stage of production—from technical cup grading and boning installation to ultrasonic seam sealing, hook-and-eye closure attachment, and custom private labeling. Whether you are launching a startup lingerie boutique or scaling an activewear brand, our low MOQ model ensures zero-risk sampling and reliable bulk scaling.
Each bra category is constructed using tailored sewing techniques, specialized stitch densities, and tested hardware components to ensure structural integrity and flawless fit.
Activewear High-impact and low-impact sports bras engineered with 4-way stretch compression nylon/spandex, racerback cuts, removable pads, and moisture-wicking mesh linings.
Lingerie Exquisite lace bralettes, underwire plunges, and balconette bras made with delicate French-inspired lace, satin trims, fine tulle, and premium gold-plated rings.
Maternity Ultra-soft, wire-free nursing bras featuring one-hand release drop clips, flexible expanding side panels, and antibacterial organic cotton linings.
Plus Size Full-coverage bras designed with reinforced wide shoulder straps, padded underbands, side-boning support, and 4-row hook closures for maximum stability.
Precision is everything in intimate apparel. We enforce a 4-stage quality check process so that every cup curve, underwire channel, and strap elasticity aligns perfectly with your specifications.
We translate your design ideas or physical samples into technical spec sheets detailing fabric weights, cup foam densities, wire gauge, and stitch types.
Master patternmakers grade your design across standard band (30–44) and cup (A–G) sizes to guarantee proportional fit across the size spectrum.
We produce fit proto samples in 7–12 working days. You test the fit, elasticity, and comfort before approving the pre-production sample for bulk cutting.
Precision cutting, specialized zig-zag/flatlock sewing, hardware assembly, inline inspection, final AQL 2.5 quality control, and branded packaging.
Review technical specifications, typical fabrics, and lead times to assist your product development and inventory planning.
| Bra Type | MOQ / Style | Recommended Fabrics | Key Features & Hardware | Lead Time |
|---|---|---|---|---|
| Performance Sports Bras | 50 pcs | 73% Nylon / 27% Spandex, 220–300 GSM | Removable molded pads, elastic chest band, flatlock seams | 18–25 days |
| Seamless Bralettes | 50 pcs | Microfiber, Ribbed Knit, Bamboo Jersey | Wireless, bonded edges, heat-seal tags, adjustable straps | 15–20 days |
| Luxury Lace Underwire Bras | 100 pcs | Floral Lace, Silk Satin trim, Fine Mesh | Cushioned underwires, coated rings/sliders, 3-row hook & eye | 25–35 days |
| Maternity & Nursing Bras | 50 pcs | Organic Cotton Jersey, Modal Blend | Front nursing clips, drop-down cups, elastic expansion channels | 18–25 days |
| Molded T-Shirt Bras | 100 pcs | Polyester/Spandex with Memory Foam | Seamless molded contour cups, soft microfiber wings | 25–30 days |
Manufacturing intimate apparel demands extreme accuracy, skin-friendly components, and consistent fitting standards. Here is why apparel founders and retailers rely on Affix Apparel:
Our bra technicians bring years of specialized intimate wear engineering experience, ensuring bra cups hold their structural shape without gaping or digging.
We empower startups and boutique brands to introduce new custom bra lines without holding excessive inventory risks or capital tie-ups.
Custom woven labels, jacquard elastic underbands, silicone printed logos, heat-transfer care labels, hangtags, and eco-friendly polybags.
Our raw materials are OEKO-TEX Standard 100 certified, and our factory adheres strictly to ethical labor and SEDEX-aligned production standards.
Our standard minimum order quantity (MOQ) starts at 50 pieces per style for wireless bralettes and sports bras, and 100 pieces per style for complex underwire or molded contour bras. Quantities can be split across standard colorways and size runs.
Yes! If you provide sketches, inspiration photos, or reference garments, our technical design team creates a full production tech pack and grades pattern sizing across band sizes 30–44 and cup sizes A–G.
All our intimate wear fabrics, laces, foam cups, elastics, and dyes comply with OEKO-TEX Standard 100, ensuring they are hypoallergenic, free from harmful chemical residues, and safe for direct skin contact.
We offer jacquard woven elastic bands, silicone printed logos, heat-transfer inner neck branding, custom metallic hardware engraving, and custom private label packaging tags.
We implement a strict 3-tier QC process: raw fabric & elastic tension testing, in-line stitching and underwire alignment checks, and a final AQL 2.5 inspection before packing and shipping.
Partner with an audited, high-precision bra factory. Contact our technical apparel team to receive direct factory pricing and sample consultation.