High Opacity Plastisol Ink Printing
The industry standard for bright, sharp spot-color graphics on dark or heavy cotton fabrics. Delivers exceptional color retention and durability.
Apparel Decoration & Manufacturing
Custom Screen Printing Services
Precision silk screen printing with OEKO-TEX certified inks, vibrant color fastness, and 50 pcs MOQ per style.
50 PcsLow MOQ per design
100%Pantone color accuracy
30+ WashesGuaranteed fastness
AQL 2.5Quality inspection
Expert Garment Printing
Factory-Direct Custom Screen Printing for Fashion Brands
Affix Apparel provides full-package custom screen printing services designed specifically for apparel brands, independent designers, boutique retail lines, and corporate merchandise clients worldwide. Combining state-of-the-art automatic carousel screen printing machinery with artisanal hand-printed precision, we deliver rich, long-lasting prints that maintain crisp detailing and vibrant color vibrancy after repeated commercial laundering.
Because screen printing quality relies on proper mesh selection, squeegee durometer, curing temperature control, and ink viscosity, our technicians audit every step of production. Whether you need vibrant opaque prints on dark cotton fleece or breathable soft-hand water-based prints on lightweight jersey tees, our fully integrated cut, sew, and decoration facility guarantees flawless scale execution across every size run.
- Comprehensive ink range: Plastisol, eco water-based, discharge, 3D puff, and metallic specialty inks
- Exact Pantone TCX / PMS color matching with digital strike-off swatch verification
- Seamless integration with custom cut and sew, private label neck tagging, and polybagging
- Strict AQL 2.5 inline and post-curing adhesion quality assurance
50 PcsStart your custom print order
Industrial Printing Options
Our Specialized Screen Printing Techniques
We match specific ink formulas and curing profiles to your fabric composition, ensuring superior hand-feel, stretch recovery, and wash durability.
High Opacity 
Ultra Soft Water-Based Ink Printing
Eco-friendly inks that sink directly into fabric fibers, leaving a soft, breathable hand-feel perfect for luxury knits and premium streetwear.
Vintage Feel Discharge Ink Printing
Replaces garment dye with artwork pigments, producing zero ink feel and a smooth vintage finish on 100% cotton dark apparel.
3D & Specialty Specialty & Puff Inks
Elevate graphics with 3D high-density puff, metallic foil, glow-in-the-dark, reflective, and tactile silicone print finishes.
Technical Buyer Reference
Screen Printing Specifications & Compatibility Guide
Review our fabric compatibility matrix and technical parameters to select the optimal printing method for your apparel line.
| Technique | Max Colors | Recommended Fabrics | Hand-Feel | Wash Durability |
|---|---|---|---|---|
| Plastisol Printing | Up to 12 Colors | 100% Cotton, Cotton/Poly Blends, Fleece | Medium to High Opacity | 50+ Cycles (Excellent) |
| Water-Based Printing | Up to 8 Colors | 100% Cotton, Bamboo, Rayon, Modal | Ultra Soft & Breathable | 40+ Cycles (High) |
| Discharge Printing | Up to 6 Colors | 100% Ring-Spun Cotton (Dark Colors) | Zero Ink Feel | Lifetime of Garment |
| 3D Puff / High Density | Up to 4 Colors | Heavyweight Cotton, Hoodies, Sweatpants | Raised 3D Textured Finish | 35+ Cycles (Care Required) |
| Reflective & Metallic | Up to 2 Colors | Activewear, Polyester Blends, Outerwear | High Visibility / Gloss | 30+ Cycles (Standard) |
Quality Controlled Steps
Our Screen Printing Production Workflow
Every artwork file passes through four stringent quality checkpoints to ensure exact scaling, color fidelity, and structural durability prior to bulk packing.
1.
Vector Separation & Film
Artwork is separated into CMYK or spot-color films with halftone dot angles optimized for target fabric weave densities.
2.
Pantone Color Mixing
Inks are mixed to exact Pantone TCX references, followed by a proto strike-off swatch for client visual and tactile sign-off.
3.
Carousel Screen Printing
Automatic presses execute print passes with precise squeegee pressure, flash drying between color layers for sharp detail.
4.
Conveyor Curing & QC
Garments pass through gas dryer tunnels at verified cure temps (320°F/160°C), undergoing AQL 2.5 stretch and wash audits.
Manufacturing Integrity
Why Global Brands Trust Affix Apparel
Work with an audited supply chain partner dedicated to transparent execution, ethical labor standards, and reliable turnaround times.
1
OEM/ODM Customization
We print on custom-cut fabric panels prior to sewing or directly on pre-assembled blank garments depending on your design layout requirement.
2
Eco-Friendly & Non-Toxic Inks
Our screen printing formulations are free from harmful phthalates and lead, conforming to OEKO-TEX Standard 100 safety requirements.
3
Turnkey Private Label Support
Combine screen printing with woven main labels, printed neck tags, hang tags, barcode stickers, and custom polybags under one roof.
4
Rapid Sample Turnaround
Physical pre-production print samples are completed in 7–10 business days, ensuring your market launch calendar stays on schedule.
Frequently Asked Questions
Screen Printing Buyer Guide FAQs
Our standard minimum order quantity is 50 pieces per design/style. This MOQ allows split sizing runs across standard size sets (S–XXL) to accommodate emerging boutique brands and test launches.
Yes. We utilize computerized ink mixing scales mapped to official Pantone Matching System (PMS) and Pantone Fashion, Home + Interiors (TCX) swatch codes for precise visual accuracy.
Vector files (.AI, .EPS, or vector .PDF) with all text converted to outlines are preferred. For raster images, high-resolution 300 DPI files at 1:1 print scale are required for clean film output separation.
When laundered according to care label instructions (wash cold inside out, tumble dry low), our cured screen prints maintain vibrancy and structural integrity for over 30 to 50 commercial wash cycles without cracking or peeling.
Absoluty. As a full-package apparel manufacturer, we can screen print cut panels before final garment assembly, allowing edge-to-edge seam coverage and unique placement impossible on standard blanks.
Start Your Custom Screen Printing Project Today
Send us your artwork files, garment specifications, and quantity requirements to receive a detailed production quotation within 24 hours.
Certified Materials & Audited Facility Standards
